For more than a decade, the Japanese company Takata,
one of the largest suppliers of airbags, denied that its products were
defective even as motorists were killed by exploding airbags and automakers
around the world recalled millions of cars equipped with its products.
But on Tuesday Takata admitted that
its airbags were defective and agreed to double the number of vehicles recalled
in the United States, to nearly 34 million — or about one in seven of the more
than 250 million vehicles on American roads — making it the largest automotive
recall in American history. The airbags can explode violently when they deploy,
sending shrapnel flying into a car’s passenger compartment. Six deaths and more
than 100 injuries have been linked to the flaw.
Danger in the Steering Wheel
Airbags made by the Takata Corporation have a
potential defect when they deploy. Some have ruptured, sending metal fragments
into the car.
But since the appointment of a new administrator, Mark
R. Rosekind, the agency has shown greater assertiveness toward companies like
Takata.
Takata, in a statement, said that the announcement was
the culmination of a year of work with automakers and the safety agency.
“We are committed to continuing to work closely with
N.H.T.S.A. and our automaker customers to do everything we can to advance the
safety of drivers,” said Shigehisa Takada, Takata’s chairman and chief
executive.
Despite the sweeping nature of the announcement, the
agency said it would not know exactly which models of cars would be recalled
until it coordinated with automakers, which could be several days. The final
number may change as more tests are performed, Mr. Rosekind said. Ten
automakers, including Honda, Chrysler and Nissan, have recalled cars in the
United States because of the defect.
Honda, the automaker that has been most affected by
the Takata airbag recalls, said that it was reviewing the announcement to
determine what fresh recall measures might be required. Honda already said that
it was looking to other suppliers to provide replacement airbags.
Nissan, Chrysler, Toyota and BMW also said they needed
to review the announcement before taking any further action. None of the
automakers would say whether they expected to have access to enough replacement
parts to repair all the cars potentially carrying defective airbags.
Officials at other affected automakers, including
Ford, did not immediately respond to requests for comment. Even now, Takata and
automakers continue to search for the root cause of the defect. But in new
filings with the safety agency, Takata went beyond its previous statements that
there had been some errors in manufacturing and admitted to flaws in the
airbags’ design and components.
For example, Takata said that the propellant in the
inflaters — the explosive material that generates the gases to inflate the
airbag — could degrade over time if exposed to high humidity and changes in
temperature, making it prone to “overaggressive combustion.”
Former Takata engineers told The New York Times last
year that they had raised concerns over a decade ago that ammonium nitrate, the
explosive material Takata uses, was sensitive to moisture and temperature
swings. But those concerns went unheeded, they said.
And for the first time, Takata also acknowledged that
its testing had uncovered leaks in some of its inflators that could allow
moisture to seep into them over time. When that happens, the propellant breaks
down, making it more susceptible to exploding violently.
Last week, a former Takata consultant said that tests
he carried out on prototype Takata airbags in the early 2000s revealed leaks,
and that he had urged the company to use a different leak testing method, one
that he had devised and was offering to sell to the company. His advice also
went unheeded, he said.
But in a statement on Tuesday, Takata argued that
under industry-mandated testing, it could not have been expected to spot such
complex problems.
“The potential for this long-term phenomenon to occur
was not within the scope of the testing specifications prescribed by the
vehicle manufacturers,” the supplier said in a statement.
I think as former Takata consultant urged the company to use a different leak testing method, but his advice went unheeded by company
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